Our Aluminum Dip Brazing Department allows one stop shopping by incorporating a full service experience. We can help engineer, provide fixturing and heat treating all under one roof.

With other capabilities such as Sheet Fabrication (Laser, Punching, etc.) and World Class Machining, Turning and Grinding TCS Industries allows you total control over the manufacturing process.

What is the Aluminum Dip Brazing Process?

The dip brazing process allows strong, uniform joining of multiple joints rapidly, inexpensively and even simultaneously by modern brazing techniques. The resulting joints are leak-tight and EMI shielded. As the parts are uniformly heated with minimum fixturing, only minor distortion results. This minor distortion is easily managed with proper tolerancing and design of components.

Joints that are inaccessible or parts which may not be joinable at all by other methods often can be joined by Aluminum Dip Brazing. By keeping all processes in-house we lower costs, lead-times and the need for multiple vendors to collaborate on your project.

Advantages of Aluminum Dip Brazing

• Reduced Tooling Cost. The dip brazing process uses little if any specialized tooling. Fixturing is generally accomplished with common fixtures that allow for quick and inexpensive configuration changes.
• Material Savings. Unlike castings or machined parts, dip brazing can be done at near net size.
• Reduced Fastener Count. Reduce cost by reducing fastening and the labor to complete assemblies through conventional means.
• Improved Structural Integrity. Dip brazing offers a continuous leak-tight and EMI shielded joint even with a variety of material thicknesses.
• Better Conductivity. As the dip brazed joint is aluminum, conductivity is clearly better than that achieved with an adhesive bonded or mechanically attached assembly.
• Less Distortion. The braze process heats all components uniformly thus yielding less distortion than that of a welded part.
• Lower Cost. The dip brazed process yields the lowest cost given the superior characteristics achieved.
• Design Freedom. The design engineer will enjoy a greater range of options using the dip brazed process.

Who do we Best Serve?

Military, electronics, aerospace and medical industries. Complete design, assembly and heat treating services are available. MIL-SPEC or commercial, we will satisfy your turnkey Aluminum Dip Brazing needs from design to delivery. E-mail us your CAD files.

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