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Aluminum Vacuum Brazed Chassis Assembly for the Aerospace/Science Industry  

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Aluminum Vacuum Brazed Chassis Assembly
Aluminum Vacuum Brazed Chassis Assembly
  As part of an experimental project for the Aerospace/Science industry, TCS Industries manufactures this Laboratory Chassis /Vacuum Brazed Assembly.  The unit’s ultimate destination is the International Space Station and the analysis of tissue samples in zero gravity. It was important to the design that flux (brazing salts) not be used so that no possibility of chloride contamination would ever exist. The chassis consists of over 30 separate pieces manufactured from 6061-T6 aluminum and machined to tolerances as tight as .002.  All thirty two of the Chassis components are put through a thorough cleaning process prior to Aluminum Vacuum Brazing. All items manufactured meet the following brazing specifications: AWS C3.7M / C3.7:2011, AWS C3.2M / 3.2:2008, AWS B2.2 / B2.2 2010,  AMS 2750 and Mil-B-7883.  The final products are finished in Yellow Chromate Mil-DTL-5541 in adherence to the customers design schedule. Finally the interlocking chassis covers are fastened to the frame using conductive epoxy.

Project Details:

 Product Name  Laboratory Chassis
 Product Description  Vacuum Brazed Chassis
 Project Scope  30 piece Vacuum Braze Assembly with Conductive Epoxy Shell
 Capabilities Applied  Aluminum Vacuum Brazing, Epoxy Bonding and Precision Machining
 Tightest Tolerance  .0002
 Material Type  Aluminum 6061-T6
 Material Thickness  .060 to .250
 Product Length  26.000
 Product Width  10.000
 Temperature Range  Untested
 Color  Yellow
 Material Finish  Plating Yellow Chromate Class 1 Type 1A
 Resistances  Yes - Oil, Water, Grease
 Packaging  Double wall corrugated / sectioned box / individual bags
 Special Features  Complete build / all manufacturing under one roof
 Secondary Operations Applied  Aluminum Dip Brazing AWS C3.7:M / C2.7:2005
 AWS C3.2M/3.2:2008, AWS B2.2/B2.2M:2010, Mil-B-7883
 Yellow Chromate Mil-DTL-5541
 Industry For Use  Aerospace / Science
 Design Work  Solid-Works Geometry
 Tooling Cost  Minimal
 Shipping Cost  Not Reported
 Standards Met  ISO 9001:2008
 Drawing Type Accepted  All common formats
 Volume  6 / year
 Delivery Time  12 weeks after prototype
 Delivery Location  Hawaii USA

TCS Industries, Inc. | (Your Design) + (Our Experience) = Market Success