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Aluminum Vacuum Brazed Chassis Assembly for the Electronics/Military Industry  

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Aluminum Vacuum Brazed Chassis Assembly
Aluminum Vacuum Brazed Chassis Assembly
  As part of a retro fit of existing/repairing equipment with the Electronics/Military industry, TCS Industries manufactures this Antenna Element Frame /Vacuum Brazed Assembly.   The frame was likely once an extrusion but this was no longer an option so the unit was constructed from solids . The chassis consists of 3 separate pieces manufactured from 6061-T6 aluminum and machined to tolerances as tight as .003.  The three machined parts are clean and performs are place into the pined joints prior to Aluminum Vacuum Brazing. All items manufactured meet the following brazing specifications: AWS C3.7M / C3.7:2011, AWS C3.2M / 3.2:2008, AWS B2.2 / B2.2:2010, AMS 2750 and Mil-B-7883.  The final product is finished in Electroless Nickel per Mil-C-26074 per the original print design 


Project Details:

 Product Name  Antenna Element
 Product Description  Vacuum Brazed Antenna Element
 Project Scope  3 piece Vacuum Braze Assembly 
 Capabilities Applied  Aluminum Vacuum Brazing and Precision Machining
 Tightest Tolerance  .003
 Material Type  Aluminum 6061-T6
 Material Thickness  .060 to .50
 Product Length  21.000
 Product Width  5.000
 Temperature Range  Untested
 Color  Nickel 
 Material Finish  Electroless Nickel  Mil-C-26074 Class 1
 Resistances  Yes - Oil, Water, Grease
 Packaging  Double wall corrugated / sectioned box / individual bags
 Special Features  Complete build / all manufacturing under one roof
 Secondary Operations Applied  Aluminum Dip Brazing AWS C3.7:M / C2.7:2005
 AWS C3.2M/3.2:2008, AWS B2.2/B2.2M:2010, Mil-B-7883
 Yellow Chromate Mil-DTL-5541
 Industry For Use  Military / Electronics
 Design Work  Solid-Works Geometry
 Tooling Cost  Minimal
 Shipping Cost  Not Reported
 Standards Met  ISO 9001:2008
 Drawing Type Accepted  All common formats
 Volume  Prototype / Replacements
 Delivery Time  12 weeks
 Delivery Location  USA

TCS Industries, Inc. | (Your Design) + (Our Experience) = Market Success